Three phase separator
Bossmanfilter can design and fabricate production separators based on the requirements of the client with compliance to code & standard specified in technical requirements. .
Ideal for oil, gas and water separation.Horizontal configurations available
The primary function of three phase production separator is to separate coming steam into three phases, oil, water and gas. Depending on the process design, several production separators, such as High-Pressure (HP) separator or Low-pressure (LP) separators, can be used in oil and gas production.
Separator vessel is a main chamber for holding liquids and gas for certain period of time (known as retention time).Separator vessel is designed based on flow rate, working pressure, working temperature, composition of the liquid and operational requirements of the client. One of the widely practiced standards is ASME, while pressure vessel standards may vary from country to country.Standard that regulates design and fabrication of the pressure vessels for production separator.
Separator internals are sets of packings used for increasing separation efficiency and conditioning flow inside of separator. Typical separator internals are inlet diverters, coalescer packs, flow conditioners,wave breakers, vortex breakers, vane packs, mist extractors. Replaceable separator packings are usually made from stainless steel, while other internals that welded to the separator vessel are made from carbon steel.
Three Phase Separator Features
- Separator Vessel with internals
- Level Control Instruments and Valves
- Control and Open/Close Valves
- Instruments, such as gauges and transmitter for displaying and signal transmission of pressure, temperature and level
- Safety devices, such as safety valve, rupture discs, ESD system
- Insulation and heat tracing (for cold regions)
- Air supply instruments and other instrument air pipe and fittings
- Signal and power cables
- Cable trays
- Flow analyzers
- Flow meters
- Frame and other steel structures, such as ladder, service platform
- Equipped with automatic control system and integrated blocking manifold system for easy operation
- High automation and high measurement accuracy
- Continuous operation from beginning to end
- ASME certified and meets international standards
Directives and standardization |
|
Product validation |
Bossmanfilter, the filter elements built into them and filter accessories are tested and the quality are monitored according to ASME and different ISO test standards |
The development, manufacture and assembly of Bossmanfilter industrial filters and filter elements is carried out within the framework of a certified quality management system in accordance with ISO 9001:2000.
Three Phase Separator
| Application | |||
| Gas pipelines | Gas field treatments | Petrochemical plants | |
| Gas processing plants | Metering & regulating stations | Chemical processing plants | |
| Working Media | |||
| Natural gas | Methyl Chloride | Methane | Hydrogen |
| Propane | Propylene | Helium | Halocarbons |
| Ethylene | Ethane | Carbon Monoxide | Carbon Dioxide |
| Ammonia | Biogas | Air | |
| Directives and standardization | |||
|---|---|---|---|
Product validation |
Bossmanfilter, the filter elements built into them and filter accessories are tested and the quality are monitored according to ASME and different ISO test standards | ||
The development, manufacture and assembly of Bossmanfilter industrial filters and filter elements is carried out within the framework of a certified quality management system in accordance with ISO 9001:2000.
Specifications
Three Phase Separator
| Product Name | Three Phase Separator |
| Brand | Bossmanfilter |
| GAS capacity | 15,40,65,80,90,120 MMSCFD |
| Separator Vessel Length (S/S): | 6-18 ft |
| Vessel diameter: | 24" to 48" diameter-other custom sizes available |
| Standard Design Pressures: | 1440 psig on 42" vessel, 2000 psig on 30" vessel |
| Maximum Design Temperature: | 200℉ (93℃) on 30",125℉(52℃) on 42" |
| Minimum Design Temperature: | -20℉ (-29℃) on 30", -10℉ (-23℃) on 42" |
| Material of Construction: | ◼ Shell - SA-516-70 ◼Elliptical Heads - SA-516-70◼Nozzles - SA-105, SA-350-LF2 ◼Drag Skid - A572 GR-50, A500 GR-B,◼Structural components - SA516-70, A36 |
| Applicable Standards: | ◼ASME Section VIII, Division 1◼NACE MR0175◼ANSI B31.3 Class M (H2S)◼API 12J◼Class I Division I (UL, Exp)◼Lethal Service (H2S)◼Certificates of Conformance |
| Non-destructive Test (NDT): | ◼Radiography ◼ Magnetic Particle Examination ◼ Liquid Penetrant Examination ◼ Ultrasonic Examination◼ Brinell Hardness◼ Charpy Impact |
| Mechanical Specifications: | ||||||
| External Connections: | Inlet | Gas Outlet | Oil Outlet | Water Outlet | Trash | |
| 30" | 3" | 3" | 2" | 2" | 2" | |
| 42" | 3" | 3" | 2" | 2" | 2" | |
| Level and Flow Monitoring: | ||
| 30" | 42" | |
| Meter Run(s) | 4" | 6" and 4" |
| Sight Glasses | Oil and Water | Oil and Water |
| Vessel misc.(unless otherwise specified, all vessel connections are ANSI 900 raised face flanges) | ||
| 30" | 42" | |
| Clean outs | 1 - 4" | 2 - 6" |
| Inspection | 1 - 6" | 1 - 8" |
| Washout-Inlet Head | 1 - 6" | 1 - 6" |
| Washout-Outlet Head: | 1-6" | : |
| Manway: | None | 1-18" |
| Pressure Safety Valve(PSV): | 2-3" | 2-3" |
| Liquid Level Controls | 2-2"(External) | 2-2" (External) |
| Coating Options: | Sandblast: commercial, near white and white metal SSPC-SP Codes Available, Paint: 2 & 3 coat corrosion resistant | |
| Application | ◼ Gas pipelines◼Gas field treatments◼Metering & regulating stations◼Petrochemical plants◼Gas processing plants◼Chemical processing plants | |
| Working Media | ◼Natural gas◼Methyl Chloride ◼Methane ◼Hydrogen ◼Propane ◼Propylene◼Helium ◼Halocarbons◼Ethylene ◼Ethane ◼Carbon Monoxide◼Carbon Dioxide ◼Ammonia ◼Biogas ◼Air | |
| Directives and standardization | |
|---|---|
Product validation |
Bossmanfilter, the filter elements built into them and filter accessories are tested and the quality are monitored according to ASME and different ISO test standards |
The development, manufacture and assembly of Bossmanfilter industrial filters and filter elements is carried out within the framework of a certified quality management system in accordance with ISO 9001:2000.
